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Water-Cooled Dual-Head Screw Chiller

The water-cooled dual-head screw chiller is a highly efficient and energy-saving device specifically designed for medium to large industrial refrigeration and central air conditioning systems. The unit adopts two advanced semi-hermetic screw compressors, combined with high-performance shell-and-tube evaporators and water-cooled condensers, offering advantages such as high cooling capacity, high energy efficiency, and stable operation. The dual-head design can automatically adjust start and stop based on load for efficient partial load operation, and also allows continuous cooling when one unit is under maintenance, ensuring uninterrupted production.
This equipment is widely used for process cooling in industries such as plastics, chemicals, electronics, pharmaceuticals, and food, as well as in central air conditioning systems. Equipped with an intelligent microcomputer control system, it features self-diagnosis, multiple safety protections, and the ability to operate stably in all weather conditions, making it an ideal choice for enterprises to achieve efficient energy savings and safe production.
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Product Description


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The DY-FSO series industrial screw chillers use high-efficiency semi-hermetic screw compressors, combined with high-quality evaporators and condensers, providing strong and stable cooling performance suitable for various large-scale cooling demands. This series is commonly used as the main unit for central air conditioning systems and is also widely applied in various residential and industrial scenarios, meeting the rigorous requirements for efficient cooling in different environments.

· Residential applications: commercial buildings, entertainment centers, hotels, hospitals, theaters, stadiums, large shopping malls, etc.

· Industrial applications: plastics and rubber, pharmaceuticals, textiles, chemicals, food, electronics manufacturing, and other industries.

Product Features:

· Energy efficiency meets the national Level 1 standard, saving energy and environmentally friendly

· Can operate stably at ambient temperatures up to 43°C, safe and reliable

· Equipped with a PLC control system, easy to operate, temperature control range 3~50°C, control accuracy up to ±0.1°C

· Configured with internationally renowned brand semi-hermetic screw compressors, ensuring long-term high-efficiency and stable operation

· High EER/COP values, more energy-efficient compared to traditional scroll chillers

· Key electrical and refrigeration components use internationally leading brands, superior performance and longer lifespan

· Independently developed high-efficiency condensers and evaporators, ensuring powerful cooling capacity

· Scientific and reasonable pipeline system design reduces operational resistance and future maintenance costs

· Intelligent touch screen displays real-time inlet and outlet water temperatures and fault information, facilitating operation and maintenance

· Equipped with multiple safety protection functions to ensure continuous and stable system operation

 

· Industry Applications:

Chillers are widely used in various industrial fields such as plastics, electronics manufacturing, electroplating, pharmaceuticals and chemicals, ultrasonic cleaning, and printing. Especially in the plastic molding process, chillers can be used to cool molds, effectively improving the surface finish of products, reducing surface defects and internal stress, preventing shrinkage and deformation, enhancing demolding efficiency, and speeding up the setting process, thereby significantly improving production efficiency and product quality.

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Characteristics

Semi-Hermetic Screw Compressor
Low Noise, Low Vibration, Over 20% Energy Saving

The air-cooled screw chiller uses a semi-hermetic screw compressor, which offers advantages such as stable operation, low noise, and minimal vibration. During compression, gas enters the compression chamber from the suction end, is continuously compressed as the screws rotate, and is discharged from the exhaust end. The screw design ensures smooth and efficient gas flow. The equipment uses internationally renowned screw compressor brands such as Bitzer or Hanbell, ensuring long-term, high-efficiency, and reliable operation. Compared to traditional scroll compressors, the overall energy-saving effect is increased by over 20%, significantly reducing energy consumption.

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Shell-and-Tube Evaporator

The air-cooled chiller uses a high-efficiency shell-and-tube evaporator, where the refrigerant evaporates inside the heat exchange copper tubes while water flows on the outside of the shell. To improve heat exchange efficiency, we have added a layer of approximately 2mm thick baffle inside the shell, causing the cooling water to flow back and forth, thereby enhancing heat transfer efficiency and achieving the effect of producing brine water.

The exterior of the shell is wrapped with high-performance insulation cotton to reduce energy loss and ensure stable system operation and consistent temperature.

The evaporator uses highly efficient seamless copper heat exchange tubes, which are precisely processed using the 'Yuhua' technique, forming a threaded rib structure on the inner wall. This significantly increases the heat transfer area between the refrigerant and the copper tube. Compared to traditional smooth tubes, this structure doubles the heat exchange area, greatly improving overall heat transfer efficiency and refrigeration performance.


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Specifications (Customizable)

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