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Air-Cooled Screw Chiller

The air-cooled screw chiller is a highly efficient and energy-saving industrial refrigeration unit. It features an internationally branded screw compressor and an air-cooled heat dissipation design, eliminating the need for a cooling tower and making installation and maintenance convenient. It is especially suitable for environments with limited water resources or restricted installation conditions. The equipment is equipped with intelligent temperature control, fault alarms, and multiple safety protection functions, coupled with a high-efficiency shell-and-tube heat exchanger to ensure stable and reliable operation. It is widely used in plastic processing, electronics manufacturing, chemical and pharmaceutical industries, food cooling, and central air conditioning systems, making it an ideal choice for modern industrial cooling.
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Product Description

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The air-cooled screw chiller combines high efficiency, intelligence, and reliability, utilizing advanced air-cooling systems and screw compressor technology. It does not require an external water source, reducing installation and operating costs, and is adaptable to various complex working conditions. The unit features a modular design, compact structure, smooth operation, and comes equipped with built-in temperature control, automatic alarms, and comprehensive safety protection devices, effectively extending the equipment's lifespan. With its energy-saving characteristics and excellent performance, it is widely used in fields such as injection molding, electroplating, chemical processing, biopharmaceuticals, food processing, and building air conditioning, making it a high-performance solution for industrial cooling applications.

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Working principle

Industry Applications:


Chillers are widely used in various industrial fields such as plastics, electronics manufacturing, electroplating, pharmaceuticals and chemicals, ultrasonic cleaning, and printing. Especially in the plastic molding process, chillers can be used to cool molds, effectively improving the surface finish of products, reducing surface defects and internal stress, preventing shrinkage and deformation, enhancing demolding efficiency, and speeding up the setting process, thereby significantly increasing production efficiency and product quality.


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Main components:

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Characteristics

Semi-Enclosed Screw Compressor

Low Noise and Vibration, Over 20% Energy Savings
The air-cooled screw chiller uses a semi-enclosed screw compressor, featuring stable operation, low noise, and minimal vibration. During the compression process, gas enters the compression chamber from the suction side, is continuously compressed as the screw rotates, and is discharged from the exhaust side. The screw's structural design ensures smooth and efficient gas flow. The equipment uses internationally renowned screw compressor brands such as Bitzer or Hanbell, ensuring long-term, efficient, and reliable operation. Compared with traditional scroll compressors, the overall energy-saving effect is improved by over 20%, significantly reducing energy consumption.

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Shell-and-Tube Evaporator

The air-cooled chiller uses a high-efficiency shell-and-tube evaporator, where the refrigerant evaporates inside the heat exchange copper tubes while water flows on the outside of the shell. To improve heat exchange efficiency, we have added a layer of approximately 2mm thick baffle inside the shell, causing the cooling water to flow back and forth, thereby enhancing heat transfer efficiency and achieving the effect of producing brine water.

The exterior of the shell is wrapped with high-performance insulation cotton to reduce energy loss and ensure stable system operation and consistent temperature.

The evaporator uses high-efficiency seamless copper heat exchange tubes. The copper tubes undergo precise 'Yuhua' processing, forming a threaded rib structure on the inner wall, which significantly increases the heat transfer area between the refrigerant and the copper tube. Compared to traditional smooth tubes, this structure doubles the heat exchange area, greatly improving overall heat transfer efficiency and refrigeration performance.


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Finned Condenser

Air-cooled chillers use condensers with high-efficiency copper tubes paired with aluminum fins, significantly enhancing the system's heat dissipation capacity. The aluminum fins greatly increase the heat exchange surface area between the condenser and the air, thereby accelerating heat transfer and dissipation efficiency.

High-quality copper tubes have excellent thermal conductivity, and combined with the high-efficiency heat dissipation characteristics of aluminum fins, they ensure that the heat from the refrigerant can be quickly released during the condensation process, effectively improving overall cooling efficiency.

Additionally, the condenser surfaces use hydrophilic aluminum foil and blue-coated aluminum fins, which can effectively prevent condensation water from stagnating and offer certain corrosion resistance, thereby extending the condenser's service life and ensuring long-term stable operation of the system while consistently maintaining good cooling performance.


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Efficient Cooling System
Uses a silent external rotor fan for rapid heat conduction and effective cooling, ensuring stable operation of the equipment.

High and Low Pressure Protection System  
Dual pressure monitoring configuration, accurately controlling the system's operating status, ensuring the safe and efficient operation of the equipment.

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Specifications (Customizable)

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